Ampoule Washer Machine Made in India

Automatic Ampoule Labeling Machine

Automatic Ampoule Washer

Automatic Ampoule Washer designed for cleaning of sterile ampoules with less possible contact between needles and ampoules. Machine aseptically clean pharmaceutical injection glass ampoules with speed up to 240 ampoules per minute. Machine equipped with specially designed gripping mechanism that holds ampoules from the neck and inverts them in neck down position for cleaning. Cleaning is done by positive and pressurized washing nozzles. After cleaning ampoules get discharged in the feed worm system at upright position which further delivers on to collection tray.

Machine has 6 washing stations, with each station having 3 needles for water cleaning and 3 for air cleaning. The equipment has three 25 liter tanks and three pumps to hold and pump cleaning agents. It is also equipped with a cassette of grippers at each station to hold and turn the ampoules in neck down position. The machine has automatic in feed and exit system.

All internal surfaces are manufactured from stainless steel 316 to prevent corrosion. Other contact parts which are not SS 316 are made from FDA approved materials. The fabrication and materials are made to according cGMP standards and quality is guaranteed.

Ampoule Washer Features

  • Compact cGMP model.
  • Rotary type design mechanism.
  • Higher production output capacity up to 240 Ampoules per Minute.
  • Full Pharmaceutical security package system.
  • All contact parts with the internal surface of Container and the wash media are made from AISI 316L Stainless Steel.
  • Non contact parts are made from engineering plastic, AISI SS 304 or other FDA approved material.
  • All finishes, welding joints are processed, treated & equipment selected in accordance with cGMP standards.
  • Machine provides 3 water washes & 3 Air washes.
  • Complete flexibility with user for washing cycle.
  • 18 Jets for 6 internal washing zones.
  • 15 Cassette of Grippers each having 2 Grippers.
  • Suitable for 1ml to 10ml Ampoules.
  • Washing sequence can be made as per customer’s requirements.
  • 3 Pumps and 3 Tanks of 25 liters each. (Optional)
  • Each washing zone with independent circuit to avoid contamination.
  • Automatic Infeed and Exit of containers.
  • Machine is equipped with PLC system & printing facility with passwords. (Optional)
  • Container unit counter with display in the control panel
  • AMachine can use as a sole machine or inline.
  • Digital speed indicator for current output.

Ampoule Washer Operation

Ampoules feed from the Infeed tray are received on an Infeed Feedworm then moves on Infeed starwheel. The Grippers picks up the Ampoule from Infeed Star Wheel and invert it in neck down position over washing needles and move along with the needle bar for Washing. On completion of a cycle, washed Ampoules are again inverted to neck upward position and feed to output star wheel.
 Washed Ampoules received from output starwheel can be collected on Output Tray or can be pushed to tunnel. A separate pumping station (optional) gives the right quantum of water at the desired pressure. In the absent of separate pumping station we can provide the re-circulation & siliconization system on request

Ampoule Washer Specification

Model AVRW 120 AVRW 240
Production Rate Up to 100 Ampoules/Minute Up to 200 Ampoules/Minute
Input Specification
Ampoule Diameter 10mm to 18mm10mm to 18mm
Ampoule Height 50mm to 105mm50mm to 105mm
Mechanism Rotary Type Design Rotary Type Design
Ampoule Range 1ml to 25ml 1ml to 25ml
Contact Parts Stainless Steel 316L Stainless Steel 316L
Washing Needles 18 Needle for Inner wash
6 Needles for Outer wash
18 Needle for Inner wash
6 Needles for Outer wash
Power Required 1.5 H.P1.5 H.P.
Power Voltage 380 V, 3 Phase, 50 Hz 380 V, 3 Phase, 50 Hz
Water Consumptions 200 to 550 Liters/hour 400 to 900 Liters/hour
Overall Dimension 1800mm (L) X 1950mm (W) x 1300mm (H) approx. 2050mm (L) X 2000mm (W) x 1300mm (H) approx.
* Power voltage can be adjusted as per customer’s domestic power voltage requirements.
* Rights of technical improvements & modification reserved.
* Illustrations & dimensions are shown for information purpose only.